Vegetable and Animal Oils (Cleaning Procedure)

 1. Butterworth the tank with seawater or freshwater with a temperature 20°C. above the melting point of the product to be cleaned. After sufficient pre-cleaning of at least 1.5 hours the temperature can be increased. Drying and Semi-drying ProductsThese are oxidising products and through reaction with oxygen they will dry and harden. Tank cleaning should be executed as soon as possible after discharge. High temperatures (e.g. cleaning or steaming) and heated cargoes in adjacent tanks should be avoided.
 2. Butterworth the tank with cold to warm seawater or freshwater.If the product has a higher melting point Butterworth the tank with seawater or freshwater with a temperature maximum 10°C above the melting point of the product. After sufficient pre-cleaning of at least 1.5 - 2 hours the temperature can be increased. Fatty Acids or  vegetable/animal oils with high free fatty acid contentsee the cleaning suggestion of Fatty Acids.
 3. If seawater was used in step 1 it is of utmost importance to flush/rinse the tank with freshwater before cleaning as per step 3 is continued.   
 4. Final cleaning : Prepare the following solution (A) in freshwater (see table):
 

• Solution A(emulsification) 0. 4 % RXSOL-20-2045-210 Butterworth the tank with the prepared solution for 1, 5-2, 0 hours by recirculation. The necessary temperature can be achieved / maintained by means of heating coils, cargo heat exchanger or Butterworth heater. Depending on the amount of product residues the solution can be used for 1 to 4 tanks.On some vegetable/animal oils it is recommended to saponify additionally the product residues (see
  table): Therefore prepare one of the following solutions (B or C) in
  freshwater (see table):
   
• Solution B 0.4 % RXSOL-20-2045-210 plus 2.5% Potassium Hydroxide (KOH) or Sodium Hydroxide (NaOH)
   
• Solution C 0.4 % RXSOL-20-2045-210 plus 2 - 5% RXSOL AL 2005

 5. continuedButterworth the tank with the prepared solution for 1, 5-2, 0 hours by recirculation. The necessary temperature can be achieved /maintained by means of heating coil (service tank) cargo heat  exchanger or Butterworth heater.If RXSOL-20-2045-210 is used the  cleaning temperature should be 60-70°C If Sodium or Potassium Hydroxide is used the cleaning temperature should be 60.C.If RXSOL-20-2045-210 Marine is used the cleaning temperature can be 70-80°C. Depending on the amount of product residues the solution can be used for 1 to 3 tanks.
 6. Butterworth the tank 1 hour with hot seawater
 7. Rinse the tank with fresh water
 8. Inspect the tank; if white residues or a white film is present (calcium/magnesium soaps or carbonate) Butterworth the tank with one the following solution: 3-5% phosphoric acid and 0.4% RXSOL-20-2045-210 (stainless steel only); or 3-5% nitric acid and 0.4% RXSOL-20-2045-210 (stainless steel only); or 5-10% citric acid and 0,4% RXSOL-20-2045-210 (also suitable for Epoxy Coatings) or 2% RXSOL-16-1011-025 Marine and 0,4% RXSOL-20-2045-210(also suitable for Epoxy Coatings) The cleaning temperature should be moderate (50°C.) Use heating coils not the Butterworth heater.
 9. Flush the tank with fresh water
10.Ventilate, mop and dry the cargo tank.

Note: for vegetable oils which can be cleaned only by the XSOL-20-2045-210 (Solution A) the final cleaning can be carried out by recirculation or by injection (see method 3). 

• avoid contact with eyes

• avoid contact with skin

• in case of irritation rinse with plenty of water

Neutral cleaner to avoid chemical reaction of oil and Fat which is causing grease layer on the tank surface. While Alkaline cleaner reacts with fatty acid present in oil and fat and causing the formation of sticky greasy mass on the tank surface this is the reason why we should avoid uses of any alkaline materials for removal of vegetable, animal and mineral oils etc... HCF Neutral product based on highly efficient dissolving and low foaming nonionic surface-active agents.specialized for the removal of vegetable, animal and mineral oils as well as fats.

Handling and storage

•        Precautions for safe handling

•        Wear protective clothing during Tank Cleaning

•        Avoid contact with  neat skin and eyes

•        Eyewash bottles should be available

•        Conditions for safe storage, including any incompatibilities

Tank cleaning operation
Slack Wax (Cleaning procedure) 

(Paraffin with a high oil content and a high melting point)

1. Steam the tank for approx. 1-1, 5 hour.The temperature should be at least 20°C above the melting point of the slack wax.
    
2. Butterworth the tank 1-1, 5 hour directly after steaming with hot seawater or hot fresh water.Let the water flow on deck until the required temperature has been reached. The temperature during the cleaning should be 20°C. above the melting point of the wax. The cleaning time should be sufficiently long to reach the melting point of the wax.
    
3. Due not interrupt the cleaning process and continue to Butterworth the tank with hotseawater or freshwater for another hour and inject the RXSOL-20-2044-210 (see method 3).Therefore mix the RXSOL-20-2044-210 into a drum with water (1 to 2 pails/100 litres water) and inject the mixture simultaneously into the Butterworth line during cleaning. The necessary amount to be injected depends on the consumption and number of Butterworth machines.Calculate for 10-15 m3 of wash water 1 pail  of RXSOL-20-2044-210
    
4. Flush the tank with fresh water
    
5. Ventilate, mop and dry the tank.

Note: during cleaning there should be no ballast water adjacent to the tank